Sport massage accessories

This client had already spent a lot of time refining the design and qualifying the component suppliers, and yet he couldn’t move fast enough on his own. We helped clarify his standard, check components quality, and set up a low-risk assembly process.

Sport massage accessories
  • Examples of design improvements we provided: none (there was already a very mature design from the client)
  • Time from design to functional prototype: 3 months
  • Applicable certifications for selling in the USA: none
  • Tooling necessary for mass production: assembly jigs
  • Critical components: hinges (must make no noise), foam, metal surface treatments
  • Minimum order quantity in each color: 1,000 pcs
  • Number of assembly workstations: 10
  • Highest sources of risks in assembly: ensuring hinge rotation remains within tolerances
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