AHERA: Connected Fitness Wearable

Ahera needed help on the mechanical and electronic design. The first prototype of the product & packaging was good enough to launch a crowdfunding campaign.

  • Examples of design improvements we provided: getting the motion sensor to work as expected (we also wrote the firmware); mechanical design for the magnet to fit and work nicely.
  • Time from design to functional prototype: 3 months.
  • Applicable certifications for selling in the USA: FCC, UN38.3
  • Tooling necessary for mass production: plastic injection molding for the casing, silicone molds
  • Critical components: display, casing, battery, PCBA.
  • Minimum order quantity in each color: 500pcs
  • Number of assembly workstations: 8 assembly + 2 testing
  • Highest sources of risks in assembly: waterproof feature and accelerometer calibration.
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