Last updated: April 10, 2026

By the time some manufacturers realize the full cost picture of their new product, fixing it is expensive, and sometimes too late.

In episode 323, we break down how product costing really works. You’ll see the key cost drivers, where mistakes typically happen, and how to approach design-to-cost early enough to stay in control.

If you’re developing a product, this will help you avoid the common traps and make better decisions before committing to production.

 

Listen here

Listen to the episode or watch on YouTube

 

Episode Sections:

  • 00:00:12 — What Is Design-to-Cost?
  • 00:00:49 — Why Costing Is Often Overlooked
  • 00:01:55 — The 4 Core Cost Drivers (BOM, NRE, Tooling, Logistics)
  • 00:05:24 — Value Engineering & Smarter Design Decisions
  • 00:08:54 — Reducing Assembly Cost & Complexity
  • 00:10:10 — Supplier Strategy: Cost vs Quality Trade-offs
  • 00:12:20 — Tooling Costs & Budget Pitfalls
  • 00:15:04 — NRE Explained: Hidden One-Time Costs
  • 00:19:40 — Logistics: The Most Underestimated Cost
  • 00:22:52 — Design for Cost: How to Reduce Product Cost
  • 00:28:08 — Why You Must Think About Cost Early
  • 00:31:47 — Biggest Costing Mistakes to Avoid

 

Further content

 

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Adrian Leighton

About Adrian Leighton

Adrian is the Sofeast group's experienced marketer and has worked in manufacturing for around a decade. He has a particular interest in new product development and sharing important manufacturing news from China. If you've read, watched, or listened to some Sofeast content, Adrian has probably had a hand in it!
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